Great Dane GSRKA1934S User Manual

201018 10/02/2007Great Dane® GSRKA1934S

SAFETYSAFETY - 8ommended parts, when necessary. Grass catcher com-ponents are subject to wear, damage, and deterioration which could expose moving par

OPERATINGOPERATING - 9Operating Daily Operating Checklist Make sure all necessary guards and shields are safely and securely attached. Check for lo

OPERATINGOPERATING - 10A-Free-Wheeling ValvesMounting and Dismounting Machine SafelyAStep on operator’s platform (A) at the rear of machine to mount t

OPERATINGOPERATING - 11 IMPORTANT: Do not allow washer (G) to set on caster yoke. It must be on top of height-of-cut spacer bushings (H). NOTE: Ad

OPERATINGOPERATING - 12HOLE LOCATIONSTo adjust the rear height of cut, use the chart above and match the hole locations on th

OPERATINGOPERATING - 13Clear area of bystanders, especially children.Pick up objects which may be thrown by the attachment.Pull PTO switch up to engag

OPERATINGOPERATING - 14Using the Hourmeter NOTE: The machine is equipped with an electric start. The hourmeter will continue to run with the key switc

OPERATINGOPERATING - 15Forward:Push both motion control levers forward at the same time.Reverse:Pull both motion control levers past center rearward a

OPERATINGOPERATING - 16• Push left motion control lever forward and pull right motion control lever rearward at the same time.Starting Engine CAUTI

OPERATINGOPERATING - 17NOTE: In cold weather or with a new machine, allow engine to reach operating temperature before engaging PTO to prevent engine

SERVICE INTERVALSSERVICE INTERVALS- 18• Use a travel speed that fits the conditions:• Mow tall or wet grass twice. Cut grass at half desired height

SERVICE ENGINESERVICE ENGINE- 19Service LubricationGreaseIMPORTANT: Avoid Damage! The recommended grease is effective within an average air temperatur

SERVICE ENGINESERVICE ENGINE- 20Service Engine Avoid Fumes CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause seri-

SERVICE ENGINESERVICE ENGINE- 21IMPORTANT: Avoid Damage! Change the oil more often if the machine is used in extreme conditions:Extremely dusty condit

SERVICE TRANSMISSIONSERVICE TRANSMISSION- 22• Do not wash paper element.• Do not attempt to clean paper element by tapping against another object.

SERVICE TRANSMISSIONSERVICE TRANSMISSION- 23Service Transmission Hydraulic OilUse only 5W-50 or 15W-50 all synthetic oil.Checking Hydraulic Oil LevelI

SERVICE TRANSMISSIONSERVICE TRANSMISSION- 24IMPORTANT: Avoid Damage! Do not add oil beyond FULL mark. Oil capacity after draining may be less than dry

SERVICE TRANSMISSIONSERVICE TRANSMISSION- 25ABRemove two cap screws (A).Remove rear shield (B). CAUTION: Avoid injury! Tensioning spring is under h

SERVICE TRANSMISSIONSERVICE TRANSMISSION- 26ACBRotate speed control bar (A) to full forward position.With engine off, move motion control levers (B) u

SERVICE STEERING AND BRAKESSERVICE STEERING AND BRAKES- 27Checking Transmission Tracking:Check and adjust motion control linkages. See Check-ing and A

WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth de-fects or other reproducti

SERVICE MOWERSERVICE MOWER - 28Picture Note: Engine removed for picture clarity.Park machine safely. (See Parking Safely in the SAFETY section.)Loose

SERVICE MOWERSERVICE MOWER - 29Lift shield (B) and pull forward to disengage from under tabs (C) on the frame.Remove mower deck shield (B). CAUTION

SERVICE MOWERSERVICE MOWER - 30CABConnect idler tension spring and adjust tension. The length (C) of the tension spring should measure 17.5 to 18.1 cm

SERVICE ELECTRICALSERVICE ELECTRICAL - 31blade (C). Install replacement blade:Blade wing must face toward top of mower deck.IMPORTANT: Avoid Damage! W

SERVICE ELECTRICALSERVICE ELECTRICAL - 32 CAUTION: Avoid injury! Battery electrolyte contains sulfuric acid. It is poisonous and can cause serious

SERVICE MISCELLANEOUSSERVICE MISCELLANEOUS - 33cover (C).Connect negative (-) battery cable (B) and install cover (A).Cleaning Battery and TerminalsPa

SERVICE MISCELLANEOUSSERVICE MISCELLANEOUS - 34of fuse holder is securely fastened to fuse socket.Adjusting Operator Presence Switch�Remove the OPC pl

SERVICE MISCELLANEOUSSERVICE MISCELLANEOUS - 35 Important: Avoid damage! Dirt and water in fuel can cause engine damage:Clean dirt and debris from the

SERVICE MISCELLANEOUSSERVICE MISCELLANEOUS - 36Tighten wheel nuts in numbered sequence shown for safe wheel installation. Tighten alternately until re

TROUBLESHOOTINGTROUBLESHOOTING - 37Remove locknut (A), cap screw (B), and wheel assem-bly (C).Remove seals (D) and bearings (E) from wheel.Clean and i

SAFETY LABELSSAFETY LABELS - 2S/NDATE OF PURCHASE:_________________________________________DEALER NAME:_________________________________________DEALER

STORAGESTORAGE - 38Engine Will Not Start Or Is Hard To Start• Park brake lever not in the proper position.• OPC switch not depressed. Stand on platfor

STORAGESTORAGE - 39• Neutral switches faulty or not adjusted properly. See your authorized dealer.• Key switch or starter faulty. See your • authorize

ASSEMBLYASSEMBLY - 40• Remove belt shields and clean debris from sheaves.• Check sheaves for proper alignment or damage. See authorized dealer.Mower B

SPECIFICATIONSSPECIFICATIONS - 41NOTE: The stored battery should be recharged every 90 days.Charge the battery. IMPORTANT: Avoid Damage! Prolonged exp

GETTING QUALITY SERVICEGETTING QUALITY SERVICE - 42If oil is level is below ADD mark, fill to proper level.If oil level is above the FULL mark, drain t

GETTING QUALITY SERVICEGETTING QUALITY SERVICE - 43Great Dane Quality Continues with Quality ServiceGreat Dane provides a process to handle your quest

WIRING DIAGRAMWiring Diagram - 44GYRRTNGNYWYWLT/GNLT/GNLT/GNLT/GNLT/BUGY GRAYTN TANPK PINKLT/BU LIGHT BLUELT/GN LIGHT GREENGN GREENBU BLUEV VIOLETY YE

HYDRAULIC SCHEMATICHydraulic Schematic - 45

NOTESNotes - 46

MAIN FRAME ASSEMBLYFrame Assembly - 46963019109640166964003496002269606016TCU212651M683422201005196000129630012964040420101912013551960044296711510201

SAFETY LABELSSAFETY LABELS - 3WARNING (B)To avoid injury from rotating belts, keep all shields and guards in place.DANGER (C)To avoid injury from rota

MAIN FRAME ASSEMBLYFrame Assembly - 47PART NO QTY DESCRIPTIOND28159 1 STRIP, BATTERY INSULATORM68342 2 CLAMP, HOSE (RED) #TCU21265 1 HOSE, 1/4" I

HYDRAULIC AND HANDLE ASSEMBLYHydraulc and Handle Assembly - 4896000179606006201358120135912001164D130282121080396302042006541TCA1519519600017968087696

HYDRAULIC AND HANDLE ASSEMBLYHydraulc and Handle Assembly - 49PART NOQTY DESCRIPTIOND13028 2 SWIVEL ADJUSTERD13308 1 BASE, LOCK LEVER YD13309 1 LEVE

ENGINE, HYDRAULIC AND MAINFRAME ASSEMBLYEngine, Hydraulic And Mainframe Assembly - 50D1425219606021D18056120066512003181967115696005219640011403490115

ENGINE, HYDRAULIC AND MAINFRAME ASSEMBLYEngine, Hydraulic And Mainframe Assembly - 51PART NOQTY DESCRIPTIONDT5332 1 HOSE, 3/8 SAE30R7 FUEL & OILD1

FOOT PLATE/CONSOLE COMPONENTSFoot Plate/Console Components - 52FOOT PLATE COMPONENTSCONSOLE COMPONENTS960001420061912007671963074220113612006552967115

FOOT PLATE COMPONENTSCONSOLE COMPONENTSFOOT PLATE/CONSOLE COMPONENTSFoot Plate/Console Components - 53PART NO QTY DESCRIPTION200619 1 PLATE, PLATFORM

DECK ASSEMBLYDeck Assembly - 5420117429673482GDU102311D18055620026229600461696401617TCA163871M1327681H141123120117819680874D180762968087496401617D2305

DECK ASSEMBLYDeck Assembly - 55PART NO QTY DESCRIPTIOND13024 2 SPACER, 1.500X1.000X.510 YD18032 1 PULLEY, FLAT 5.0X.38 W/BRGD18055 6 WASHER, BLADE

WHEEL AND STRUT ASSEMBLY/PUMP COMPONENTS Wheel and Strut Assembly/Pump Components - 56PUMP COMPONENTS2216348579WHEEL AND STRUT ASSEMBLY1613971D130081D

SAFETYSAFETY - 4CAUTION (H)Be safe! To avoid a fire hazard remove all leaves, grass and debris from engine, hydro pumps and motors, pulleys, belts, hos

WHEEL AND STRUT ASSEMBLYPUMP COMPONENTSITEM PART NO QTY DESCRIPTION1 D14196 2 FTG, ADP JIC-ORB 6801-08-082 D24028 2 FTG, 90 9/16 MOR X 3/8 HOSE3 D3815

SPINDLE ASSEMBLYSpindle Assembly - 5814789243161125121310

SPINDLE ASSEMBLYSpindle Assembly - 59ITEM PART NO QTY DESCRIPTION1 200262 1 Spindle Assembly - Includes items 2, 3, 4, 5, 6, 142 200046 2 Ball Bearing

DECAL LOCATIONSDecal Locations - 6018717817192163634114511910S/N121315320

DECAL LOCATIONSDecal Locations - 61To avoid injuryfrom rotatingbelts, keep allshields and guards in placePara evitar serlesionado por lascorreas en mo

SAFETYSAFETY - 5the job. Only use accessories and attachments ap-proved by the manufacturer.Wear appropriate clothing including hard hat, safety glass

SAFETYSAFETY - 6Parking SafelyStop machine on a level surface, not on a slope.Disengage mower blades.Lock the park brake.Stop the engine.Remove the ke

SAFETYSAFETY - 7Choose a low ground speed so you will not have to stop or shift while on a slope.Do not mow or operate machine on wet grass. Tires may